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Extrusion coating lines: Modules

Laminating line
Schematic representation of an extrusion coating line  
Extrusion section
Unwinding
Pretreatment I / thickness measurement I / temperature control
Laminator system
Thickness measurement II / Pretreatment II option
Winder
Automation

In the LAMICOR extrusion coating field, Reifenhäuser offers variable line concepts and mature processes. Here, as in all other fields, the core component is of course the extrusion section with coextrusion technology and coating die-head. The laminating unit and winding systems have been designed according to the requirements and meet the highest quality standards. Automation components and sensible additional equipment ensure that the lines are highly economical.

1 Extrusion section

The extrusion section comes in variable designs, for various products.

The main components are:
Movable extruder platforms
Coating die with stepless deckles
Optional component for multi-layer co-extrusion coating technology: "REIcofeed ® "


Laminating lines
Reitruder  

2 Unwinding

Unwinding devices are product-specific, depending on the substrates (max. diameter 1500 mm)   

3 Pretreatment I / thickness measurement I / temperature control

The pretreatment is product-specific, depending on the substrate, to improve the adhesion. The substrate is electrostatically pretreated by means of a corona treatment.

  

4 Laminator system

Reifenhäuser implements a laminator roll with embossing roll and support roll, which has proven to be optimal for various coating tasks. In the roll nip between the laminator roll and the embossing roll, the melt web and material web (substrate) are strongly joined by means of temperature and pressure.

The high flexibility of the laminator system is achieved by:

Double-walled heating and cooling rolls for oil or water with ± 1°C temperature precision

Quick-change unit for all process rolls

Edge trim of the composite material, by means of ultrasonics, for the entire product range

 Laminating lines
   

5 Thickness measurement II / pretreatment II option

The thickness measurement II device records the total thickness of the composite. The pretreatment II unit is necessary for another inline process (for example printing, double-sided coating).

   

6 Winder

Winding is product-specific (diameter max. 1500 mm).

The Reifenhäuser SFA II contact film winder with center drive has proven itself for use with roll diameters up to max. 1000 mm.

 Laminating lines
   

7 Automation

Reifenhäuser uses the most modern bus systems. The REIcontrol automation system, with its comfortable handling, ensures continuous monitoring of all line functions and product parameters.   
Exhibitions & Events

Your contact persons
The Extrusion coating team
can be reached at:
+49 (0)2241 481-565
cast-coating@reifenhauser.com
> Send message

Extrusion section Unwinding Pretreatment I / thickness measurement I / temperature control Laminator system Thickness measurement II / Pretreatment II option Winder